The inability of a self-priming pump to suck water is usually caused by the following reasons, which require targeted investigation and resolution:
Pipeline leakage (accounting for more than 60%):
The deformation of the flange gasket of the inlet pipe, loose joints, or cracks in the pipeline can cause air infiltration and damage the negative pressure environment.
Detection method: Run the pump for 4-5 minutes and listen for a "hissing" sound close to the pipeline, or apply soapy water to observe bubbles.
Exceeding suction limit:
The vertical distance of the water source is greater than 8 meters (conventional pump limit) or the horizontal pipe is too long (recommended ≤ 10 meters).
Solution: Shorten the pipeline or replace the high suction pump (vacuum assisted suction can reach up to 30 meters).
Check valve failure:
The outlet is not equipped with a check valve or the valve plate is damaged. After stopping the pump, the liquid flows back and is sucked into the air.
Unprepared water intake:
After the first start-up or long-term shutdown, the pump chamber is not filled with water, and the gas-liquid mixing cycle cannot be started.
Operation standard: Inject water until the outlet overflows before starting.
Impeller blockage/wear
Blockage of the flow channel by debris (especially when containing particles>0.5mm) or corrosion and deformation of the impeller.
Solution: Remove and wash the impeller, and install a filter (aperture ≤ 1mm) at the inlet.
Mechanical seal leakage
The aging of the sealing components leads to water and air leakage, and it is necessary to replace the corrosion-resistant material sealing ring.
Liquid viscosity too high
When transporting high viscosity media such as crude oil, an internal mixing self-priming pump should be used instead.
Insufficient water source
The water inlet is not submerged at least 30cm below the liquid level, or the water source is depleted.
Motor reversal: buzzing but not producing water, switch the power supply two-phase wires.
Voltage too low: insufficient speed, weak suction, stabilize to rated voltage ± 5%.
Bearing damage: abnormal vibration and noise. Replace the bearing and correct the axis.